Shearing Machine: Its Working Process And Classification

 


If you want to buy an industrial Shearing Machine to grow your business, then first you should have information and understanding about it. Many individuals are not aware of the fundamentals and different types of sheet metal shear machines.

 

This blog discusses the shearing device in detail, including its working process, and much more. So, keep on reading to learn further!

 

What is a Shearing Machine?

A shear machine applies shearing force to metal sheets of varying thicknesses by using a reasonable blade gap to cause the sheets to break and divide according to the desired size. This machine has an upper blade that moves and a stationary bottom blade.

 

Furthermore, Shearing Machine Manufacturers in India made this equipment primarily for application in the metal processing sector. The products are widely utilized in a variety of sectors, including aviation, light industry, metallurgy, chemical industry, construction, shipbuilding, automotive, electric power, electrical appliances, decoration, and other fields to supply the necessary specialized machinery and whole sets of equipment.

 

Working Principle Of Shearing Machine

When cutting a plate, a shear machine reciprocates one blade in a linear motion with the other blade. After shearing, the machine should be able to guarantee the parallelism and straightness of the shearing surface of the sheared sheet, reduce the sheet's deformation, and produce high-quality workpieces.

 

The lower blade of the shearing or cutting machine is fastened to the work table, while the upper blade is secured to the knife holder. To avoid scratching the board when sliding across it, the worktable has a holding ball installed. The motor adjusts the plate's position, which is set via the rear gauge.

 

Additionally, the pressing cylinder is used to secure the sheet and keep it from moving during the shearing operation. Guardrails are industrial safety equipment that helps to prevent accidents. The return journey is typically made with nitrogen, which is rapid and has a low environmental impact.

 

Classification Of Shears Or Shearing Machine

General shears are classified as pedal type (manpower), mechanical shears, electric shears, hydraulic swing shears, and guillotine shears.

 

Nevertheless, based on how the shearing machine works there are two types:

 

        Mechanical shear machines: divided into upper drive and lower drive.

        Hydraulic shear machines: divided into pendulum and gate shearing devices.

 

Based on its cutting method, the shearing machine is classified into two types:

 

        Linear shear machines

These are used to cut metal thicker than 2mm; they can be powered by hydraulics or operated manually to cut thinner metal.

 

        Circular shear machines

Circular shears are powered by electric motors and are used to cut circular blanks and rings from metal. The best metals for shearing include bronze, aluminum, brass, and mild steel. Metal shearing is inexpensive and simple, hence it is popular in business and even at home.

 

Based on their designs, shearing machines are classified into the following categories:

 

        Bench shearing device

The machine is installed on a tabletop to boost its mechanical capabilities. It is used to carve rough forms out of medium-sized metal.

        Guillotine

Electric shears are made up of a shearing table that holds the material to be sheared, a holding mechanism that holds the material to prevent movement, a measurement device that ensures the material is in the correct position, and upper and lower blades for cutting.

        Power shears

These shears are designed to shear big chunks of metal, regardless of size. They can also be hydraulically propelled to cut metal that is too large to transport.

        Throat

It is used for intricate cuts and curves.

 

To Finish

If you are searching for Shearing Machine Suppliers in India, simply contact Harjot International. We also provide exclusive solutions tailored to your specific industrial needs. Additionally, the Straightening Machine, bar bundling machine, etc. are also available on our website.

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