What is the purpose of a wire straightening and cutting machine?

 


A wire straightening and cutting machine, also known as a
straightening machine or simply a wire straightener, is a specialized industrial piece of equipment that straightens and cuts wire or metal rods to predetermined lengths. This type of equipment is widely used in several sectors, including construction, manufacturing, fencing, and wire product manufacture.

The machine's primary function is to straighten coiled wire or metal rods and cut them into precise pieces for use in various applications. The machine has various advantages over human straightening and cutting procedures, including increased efficiency, precision, and uniformity.

Here's a quick look at how a common wire cutting and straightening machine works:

1. Wire Feeding: 


The machine accepts coiled wire or metal rods via a feeding mechanism that directs the material to the straightening portion.

2. Straightening: 


The wire travels through a sequence of rollers or guides, which align and straighten the material. These rollers are changeable, allowing the machine to handle a variety of wire sizes while maintaining excellent straightening.

3. Cutting: 


After straightening the wire, it is sent to the machine's cutting portion. The wire is cut to predefined lengths using a cutting machine, such as a shear or rotary cutter.

4. Length Control: 


The straightening machine normally contains controls that let the operator precisely adjust the desired cut wire length.  This guarantees that each piece is cut to the same length, resulting in uniformity in the finished product.

5. Collection: 


Once the wire has been cut to the proper length, it is placed in a bin or other receptacle for convenient handling and processing.

Performance structure of the wire cutting and straightening machine: 

The straightening mechanism consists of a straightening roller, a straightening pressure block, and a bearing housing at both ends that work together to complete the wire's straightening.  The power comes from a motor installed on the lower section of the frame, and the V-belt rotates the straight shaft at high speed. The pressure roller section of the feeding mechanism is made up of two synchronously operated pressure rollers that are driven by a V-belt chain to a pair of gears, and the coaxial pair of pressure rollers is also synchronously operated.


While operating, the metal surface material moves forward via the groove of the outer circle of the jade wheel due to the friction force, and the cup spring may be adjusted to modify the feeding speed of the metal surface material. Its highest value corresponds to the outer round speed of the pressure roller. To get the optimum straightening effect and production efficiency from the wire straightening and cutting machine, the pressure should be correctly regulated based on the diameter and stiffness of the processed wire.

Conclusion

The purpose of a wire cutting and straightening machine is to take bent or coiled wire and turn it into straight, accurately measured pieces ready for use. This saves time, improves quality, and makes work much easier across many industries. If you work with wire or are involved in manufacturing or construction, you should invest in this machine. 


Harjot International is a leading brand of straightening machines. We offer premium-quality products customized according to your exact specifications. For more information, visit our website now. 


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